I. ENGINE
A.
MAJOR ASSEMBLIES
BLOCK GROUP:
Including liners and sleeves, housings and covers.
Front and rear covers, cover housing, flywheel
housing. Timing rear plate/ housing, timing gear
cover, cylinder block, cylinder liner, liner
seat/insert, spacer plate, cylinder block sleeve,
cylinder block cylinder, and cylinder block main
bearing bores.
CRANKSHAFT
GROUP:
Including main bearings, seals, pulley, damper,
and balancer. Crankshaft front seal, crankshaft
rear seal, crankshaft, crankshaft main bearing,
crankshaft gear, vibration damper/pulley, and
balancer.
FLYWHEEL GROUP:
Including adapters, flywheel and flywheel ring
gear. (Refer to block group for flywheel housing).
PISTON GROUP:
Including connecting rods, rod bearings and rings,
piston and liner, piston, piston rings, connecting
rod, connecting rod bearing, piston and connecting
rod assembly.
GEAR GROUP:
Front and rear, including timing and drive gears,
bearings and shafts. Engine output transfer gears,
and timing/accessory gears.
CAMDRIVE GROUP,
HEAD GROUP/CYLINDER:
Including camshaft, drive gear, valve mechanism,
cam gear, covers, housing, and pre
chamber/adapter. Cylinder head assembly, cylinder
head casting, rocker shaft assembly, valve
seat/insert, valve guide, valve, pre
chamber/nozzle adapter, valve cover, valve spring,
valve rotator, camshaft (overhead), camshaft
bearing (overhead), camshaft follower (overhead),
camshaft housing assembly (overhead), water
director, compression release, valve cover base,
push rod, valve lifters, camshaft, camshaft
bearing, and camshaft gear.
B.
FUEL SYSTEM
PUMP GROUP, FUEL
TRANSFER:
Fuel transfer pump
housing, fuel transfer pump, and auxiliary fuel
transfer pump.
VALVES AND LINES
GROUP, FUEL:
Including high
pressure lines, nozzles. Fuel injection lines,
fuel injection valve/nozzle. (Refer to
governor group for unit injectors).
GOVERNOR GROUP,
PUMP GROUP/INJECTION:
Including housing,
unit injector, fuel system group (with variable
timing), governor drive, mechanical shut off, and
torque control. Fuel injection pump, fuel
injection pump housing, fuel rack/control shaft,
governor, speed limiter, variable timing unit,
fuel injection pump lifters, fuel injection pump
housing and governor, governor housing, fuel
injection pump/governor drive, hydraulic/electric
governor, unit injector, output shaft governor,
camshaft (fuel system), unit injector control
linkage.
CONTROL GROUP
AIR/FUEL RATIO:
Fuel ratio control
C.
AIR INDUCTION AND EXHAUST SYSTEM
MANIFOLD GROUPS,
INLET AND EXHAUST:
Inlet manifold and
piping between turbo compressor and manifold.
Exhaust manifold.
TURBO GROUP
INCLUDING CONTROLS:
Turbocharger, turbocharger cartridge, turbocharger
cartridge housing, exhaust bypass valve,
turbocharger compressor housing, turbocharger
turbine housing, turbocharger thrust plate
assembly, turbocharger heat shield, differential
pressure regulator (pressure ratio regulator),
turbocharger shaft and wheel assembly, and boost
control valve.
AFTERCOOLER
GROUP, AIR EXCHANGER CORE:
Aftercooler, and aftercooler core.
D.
LUBRICATION SYSTEM
PUMP GROUP AND
DRIVE, MAIN LUBRICATION:
Oil pan, oil pump,
oil scavenge pump, oil pump drive, and oil
pressure relief valve.
PUMP GROUP AND
DRIVES, AUXILIARY:
Includes pre lube
pumps (see cooler group, exchanger group, head for
oil cooler). Oil filter housing/base, and pre lube
pump.
E.
COOLING SYSTEM
DRIVE GROUP,
FAN:
Includes fan group, belt tighteners, fan assembly,
fan drive assembly, hydraulic fan motor, and
hydraulic fan pump.
PUMP GROUP,
JACKET WATER:
Includes drive
group, water pump, water pump impeller, water pump
housing, and water pump pulley.
COOLER GROUP,
HEAT EXCHANGER GROUP:
Includes cores, housing, brackets (all coolers
except radiator), brake oil cooler, brake and
torque converter oil cooler, retarder cooler,
torque converter/transmission oil cooler, torque
converter, transmission oil cooler, engine oil
cooler, and heat exchanger.
LINES GROUP:
Includes thermostat/water temperature regulator.
II.
POWER TRANSMISSION
A.
MANUAL SHIFT TRANSMISSION
TRANSMISSION
GROUP, DIRECT:
Includes shafts,
gears, bearings, manual shift transmission,
transmission gears, reverse box, transmission
shaft, and transmission case.
B.
FLYWHEEL CLUTCH AND CLUTCH BRAKE
CLUTCH GROUP,
FLYWHEEL:
Including clutch,
shaft, and bearing, dry clutch, oil clutch, clutch
shaft, clutch plate, clutch booster, and throw out
bearing.
BRAKE GROUP,
CLUTCH:
Including disc drum, bands, and clutch brake.
CONTROL GROUP,
CLUTCH:
Includes flywheel clutch hydraulic control.
C.
TORQUE CONVERTER, DIVIDER AND RETARDER
CONVERTER GROUP,
TORQUE:
Including stator, gear, impeller, and housing.
torque converter, torque converter clutch, and
torque converter housing.
CONTROL GROUP,
CONVERTER AND DIVIDER:
Including valves (see pump group, transmission),
torque converter and retarder, torque divider,
torque divider transmission control valve, torque
divider transmission governor, and torque divider
planetary carrier.
RETARDER GROUP:
Including adapter, seals, and retarder.
CONTROL GROUP:
Including valves, retarder/extended braking
control, and retarder control valve.
D.
POWER SHIFT TRANSMISSION
VALVE GROUP,
TRANSMISSION HYDRAULIC:
Including selector
and pressure control valves, transmission control
valve, transmission pump, manual selector valve,
automatic selector valves, transmission hydraulic
control, transmission electronic control,
transmission shift valve, transmission neutralizer
control valve, transmission control lock, and
thermal bypass valve.
PLANETARY GROUP:
Including case, housing, clutches, gears,
bearings, covers, support bracket, transmission
arrangements and groups, and parking brake when
part of transmission, transmission clutches,
transmission planetary, clutch housing, clutch
piston, power shift transmission planetary carrier
thrust surface, and transmission case.
GOVERNOR GROUP:
Including automatic shift and governor drive, and
transmission governor.
PUMP GROUP:
Including torque converter pump, pump drive.
Includes power train scavenge pump, oil filter
base, and transmission lubrication relief valve.
GEAR GROUP,
TRANSFER:
Includes transfer
gears (not parking brake).
E.
HYDROSTATIC TRANSMISSION
VALVE GROUP,
CONTROL:
Including all
internal valves, hydraulic flow control, servo
control valve, manifold/metering valve,
hydrostatic main control valve, high pressure
relief valve, charge and main relief valve,
synchronizing valve, hydrostatic transmission
underspeed valve, hydrostatic transmission lines
and hoses (excluding external lines), hydrostatic
transmission pilot over speed valve, hydrostatic
transmission speed control valve, and drive
control valve.
PUMP GROUP,
PISTON:
Including variable displacement pump
PUMP GROUP,
CHARGE:
Including charge pump
SERVO GROUP,
ROTARY:
Including cylinder, servo pump and control linkage
(internal only).
F.
COUNTERSHAFT TRANSMISSION
CLUTCH GROUP:
Including housings, plates, discs, bearings,
countershaft clutch, countershaft clutch housing,
and countershaft clutch piston.
BRAKE GROUP,
TRANSMISSION AND INTERNAL SERVICE BRAKES:
Including oil pump when part of the brake group,
and countershaft brake.
PUMP GROUP,
TRANSMISSION:
Including manifold
and lines, torque converter pumps and lines
(internal lines only), and countershaft oil pump.
CONTROL GROUPS,
PNEUMATIC:
Including valves
when part of the pneumatic control groups.
Pneumatic control groups.
GEAR GROUP, CASE
GROUP:
Including housings, gears, bearings and shafts,
countershaft case, transfer gears, countershaft
shaft, and countershaft output gears.
CONTROL GROUPS,
HYDRAULIC:
Including valves when part of the control group,
pressure control valve, hydrostatic control
groups, and electronic control groups.
G.
POWER FLOW CONNECTORS
SHAFT GROUP,
VEHICLE DRIVE, and JOINT GROUP/UNIVERSAL:
Includes
universal joint (excluding auxiliary shaft
groups), drive line/shaft, drive shaft support,
and constant velocity universal joint.
COUPLING GROUP:
Including flexible couplings, and yoke group.
DRIVE GROUP,
PUMP:
Including gear driven PTO’s (internal engine),
engine power takeoff drive, accessory drive, power
takeoff drive (internal transmission), hydrostatic
transmission, hydrostatic transmission output
shaft, and engine output drive assembly.
III.
DRIVE SYSTEMS
A. STEERING CLUTCHES AND BRAKES (TRACK
VEHICLES ONLY - EXCLUDES DIFFERENTIAL STEER
MACHINES)
CLUTCH GROUP,
STEERING (NOT CASE):
Including combined
steering brake and clutch groups, bevel gear and
shaft when part of steering clutch group, steering
clutch/ oil type, and steering clutch/dry type.
BRAKE GROUP AND
BRAKE HYDRAULIC MECHANISMS:
Including steering
brake group, brake band/lining, brake control
valve, steering brake and hydraulic mechanism,
parking brake adapters, and drive line seals on
excavators and hydrostatic loaders, brake booster,
brake actuating mechanism, and brake lubrication
relief valve.
CONTROL GROUP,
STEERING AND BRAKE:
Including valve and
pump, steering clutch control valve, steering
clutch control pump, steering clutch booster,
steering clutch relief valve, steering clutch
release piston, steering clutch and brake control
valve.
B.
DIFFERENTIAL STEERING AND BRAKES
Differential
steering planetary, differential drive and brake,
planetary and brake, and differential steering
control valve.
C. DRIVE LINE
(TRACK AND WHEELED VEHICLES)
DIFFERENTIAL
GROUP, BEVEL GEAR, AND SHAFT:
Including gear,
shaft case, bearing and controls, bevel
gear/shaft, bevel gear shaft bearing,
differential, double reduction differential,
differential lock, nospin differential,
differential lock cylinders, differential lock
control valve, differential lock actuator valve,
differential bevel gear and shaft, and steering
clutch bevel gear and shaft.
DRIVE GROUP,
FINAL:
Including wheel but excluding brake on combined
groups. Final drive brake and wheel, final drive,
final drive and wheel, final drive seal, drive
axle hub/gear assembly (includes driveshaft only
on excavator parking brake group), final drive
hub, final drive gears, final drive pinion flange,
sprocket shaft/bore, final drive case/bore, final
drive oil pump, outer bearing support assembly,
final drive outer section, final drive inner
section, final drive pinion, and final drive
planetary carrier thrust surface.
D. WHEELS AND
AXLES (WHEELED VEHICLES ONLY)
DRIVE GROUP,
TANDEM:
(excludes dry brakes) including wet brakes, drive
chain, tandem drive, tandem drive chain, tandem
drive housing, tandem drive stub axle, tandem
drive sprocket, and driven sprocket tandem drive.
PISTON MOTOR
GROUP, HYDRAULIC DRIVE:
Includes piston
motor, hydrostatic piston motor link and
differential steering piston motor, and piston
pump, and track motor.
E. DRIVE
AXLE GROUP, FRONT AND REAR
Drive axle, and
axle housing.
IV.
VIBRATORY COMPONENTS (VIBRATORY COMPACTORS
ONLY)
A. VIBRATORY
VALVES:
Vibratory control valve group, drum selector valve
group, and vibratory cooling valve group.
B. PUMPS AND
MOTORS:
Vibratory pump, vibratory motor, and vibratory
charge pump.
C. VIBRATORY
MECHANISM:
Vibratory mechanism, hydraulic pump and motor,
hydraulic valves, weights, shaft, u-joints,
bearings, and drum isolation system. Components
not covered include drums, switches, and
solenoids.
V. SWING GEAR
ASSEMBLY:
Includes swing
gear, swing gear motor, and swing gear reduction
unit.
VI.
SERVICE TRUCK TIME and MILEAGE (OPTIONAL)
If the
EQUIPMENT/MACHINE must be or is serviced at the
job-site due to the FAILURE of a part covered by
this CONTRACT, YOU will be reimbursed for the
reasonable and customary cost of a service truck
technician’s labor time and the associated,
reasonable and customary per-mile charges to send
a service truck to a job-site where a MACHINE
covered under this CONTRACT is in need of a
covered repair(s) as opposed to bringing the
MACHINE to the repair shop. This benefit is
limited to a maximum of $500 in aggregate over the
term of this CONTRACT. Reimbursement is only
applicable when the EQUIPMENT/MACHINE is repaired
by a qualified, licensed heavy equipment repair
service company. Time and Mileage reimbursement
is not subject to a DEDUCTIBLE. THIS COVERAGE IS
OPTIONAL AND A SURCHARGE IS APPLIED TO THE TERM
SELECTED.
